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Work Experience
Manufacturing Engineer
Egyptian German Automotive•  January 2023 - Present
Responsible for: - 1- Achieving Line Balance below Takt Time 2- Improve Productivity 3- Reduce Cost. 4- Identify and review Consumables List Rates periodically 5- Define and Improve Layout of Stations 6- Identify and install any Required tool will be used on Line (Tightening controller, Screwdriver, Torque Wrench,.. ) 7- Investigate technical problems to identify suitable Actions to close the issue 8- Manage technical changes. 9- Implement Kaizens to improve Productivity, First time Quality , safety conditions ,ergonomics and reduce Cost. 10- Study New projects (Manpower, Machines, tools, consumables, Layout, …) Achieved Points:-  Achieved 16 % increase in productivity.
Quality Engineer
Ghabbour auto•  September 2021 - December 2022
Responsible for: - 1. Improve DPR (Direct path ratio) of Assemble line. 2. Achieving Customer Satisfaction (Good Vehicle in Right Time). 3. Report Quality records and analysis. 4. Report Non Conformity issues related to Functionality. Addition responsibilities: - 1- Chairman of TPM Kobetsu kaizen Pillar a. Improve output/man b. improve man utilization C. reduce consumables / scrap cost d. merge 2 model in same line 2- Chairman of TPM quality maintenance pillar of all assemble lines. a. Follow up Action plans of assemble Line defects, PDI and Customer complaints. b. Implement Poka yoka and CTQs (critical to quality). 3- Local parts warranty a. Approve Customer complaints related to local parts warranty. b. Record and analysis local parts warranty issues. ï‚· Won the 5th place of the best 7 Kaizens from 11 countries , in "Second Bal Kaizen Award" from Bajaj Auto Ltd.
Quality Engineer
Express Luck Egypt•  April 2020 - September 2021
Responsible for :- 1- Improve Assemble Line (Standard time , Work procedures , process Flow (LOB) and defects). 2- Release New Models on Line. 3- achieving Customer Satisfaction (Good TV in Right Time). 4- Material (Foreign& Local) inspection and Follow Up defects Countermeasure And Replacement claims With Suppliers. 5- Reporting Quality Defects , Supplier Evaluations and Improvements . 6- Member of Preparing ISO 9001 AUDIT Team.
Education
Helwan University
Mechatronics , BS•  September 2011 - July 2016
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